MICHIGAN CIVIL DEFENSE MUSEUM

Thunderbolt Siren Project

Federal Sign And Signal Thunderbolt 1000 Siren

Here's the siren when I got it home.

Thunderbolt.JPG

Another View

thunderbolt2.jpg

Here's the underside of the Compressor Cover

compressorbox.jpg

Another View, You can see the darker color peaking thru the last color the siren was painted.

blowerhousing.jpg

Projector after a good powerwashing

thunderboltcone2.jpg

Another View

thunderboltcone.jpg

Radio / AR Timer Cabinet

siratrolbox.jpg

Inside the cabinet. The radio is Missing in this picture.
I have acquired a replacement to be put back in.

siratrolbox2.jpg

Close up of the AR Timer

siratrolbox3.jpg

Closeup of the Counter. This siren was activated 1190 times since it was installed.
I would estimate that it was put in the late 1950's

siratrolcounter.jpg

Here's the projector support. You can see where it's started to rust.

supportrail.jpg

Here's the inside of the RCM panel

rcmpanel.jpg

Here's a bottom view of the mounting flange.

arotatormountingflange.jpg

Using some Citistrip, I managed to remove some of the layers of paint to reveal the old circle "F" Thunderbolt logo.

thunderboltlabel.jpg

I also used it on the rotator tag.

rotatorheadtag.jpg

The text is hard to read, so I added it to this picture

rotatorheadtagcopy.jpg

Close up of the single tone chopper housing.

Chopper.jpg

Here's the 3 Phase compressor and motor. This is a 20 Lbs bird nest.
After 2 hours of removing and cleaning. I could not save any of this. I have received a Single phase compressor/motor to replace this one.

Compressor.JPG

Here's the rusty compressor. It was locked up.

compressor2.jpg

Inside the rotator cabinet

bdrivemotor2.jpg

Other side.

drivemotor.jpg

The rotator motor is 3 phase. I have replaced this with a single phase.

Chopper cap removed, This part is Brass

rotatorcap.jpg

Chopper Motor

cchoppermotor.jpg

An upsidedown view of the single tone chopper

chopper.jpg

Inside the chopper housing. you can see the contact rings.

1rotatorhousing.jpg

The skeleton of the rotator mount

motormount.jpg

Chopper housing. A bit rusted, but no signs of grease. This is one of the many parts that required annual greasing. So it hadn't been checked for awhile.

chopperhousing.jpg

Greasy rotator gear, one of the few parts that still had grease on it.

uncleanedgear.jpg

Here's the same part after a degreasing

cleanedbiggear.jpg

Closeup of contact rings

electricalcontactrails.jpg

After soaking in stripper for a few hours and some elbow grease, here's the chopper cap all clean.

cleanedrotorhousing.jpg

Here's the rotator cabinet top soaking in stripper.

motorhousingtop.jpg

Here's the same part with a fresh coat of primer

primedmotorhousingtop.jpg

Here's a pic of the started removal of paint on the projector. The red spots are from the lead test kit. Red means that lead is present. After seeing that, I had to go get some more safety protection, so I could remove the rest safely.

cone.jpg

HERE ANOTHER PIC OF THE PROJECTOR CONE

cone3.jpg

HERE IS THE CHOPPER HOUSING. ALL REPAINTED
THE PAINT COLOR I CHOOSE THAT LOOKS CLOSE TO ORIGINAL CD YELLOW IS "SUNBURST YELLOW"

chopperhousing3.jpg

HERE IS THE CHOPPER MOTOR WINDINGS BRACKET.
RUST REMOVED AND NOW IN PRIMER.

motorbracket.jpg

HERE IS THE SUPPORT ARM
ALL RUST REMOVED AND REPAINTED

supportarm3.jpg

HERE ARE THE ROTATOR CABINET SIDE PANELS.
YOU CAN SEE ONE IS CLEANED UP BUT NOT REPAINTED, AND THE OTHER WAS REPAINTED

sidepanels2.jpg
sidepanels.jpg

HERE ARE THOSE SAME PANELS WITH THEIR FINISH COAT AND NEW DECALS APPLIED

rotatorboxsides.jpg
rotatorboxsides2.jpg

HERE ARE TWO PIC'S OF THE CHOPPER REASSEMBLED.
I ALSO MADE A NEW RUBBER GASKET FOR THE PROJECTOR.

rotatortop2.jpg
rotatortop2.jpg

HERE IS THE DRY FIT OF THE ROTATOR CABINET

rotatorbox.jpg
rotatorBoxtop.jpg

HERE'S THE RADIO REJOINING THE AR TIMER.

radioandartimer.jpg

HERE'S THE SINGLE PHASE COMPRESSOR I GOT TO REPLACE THE THREE PHASE "BIRD NEST" COMPRESSOR.

NEWCOMPRESSOR.jpg

COMPRESSOR ID TAG

COMPRESSORTAG1.jpg

COMPRESSOR MOTOR TAG

MOTORTAG.jpg

"LUBRICATION CHART" TAG ON THE COMPRESSOR

OILCHART.jpg

COMPRESSOR

COMPRESSOR3.jpg

SINGLE PHASE MOTOR.
THE BOX ON THE TOP IS A OVERLOAD DEVICE. IT HAS A RED RESET BUTTON.

SINGLEPHASEMOTOR.jpg

HERE'S A PIC OF THE SUPPORT ROD FOR THE COMPRESSOR COVER.
THIS IS THE NEWER STYLE, SO YOU CAN LIFT UP THE COVER AND TILT IT AWAY FROM YOU. THIS COMES IN HANDY WHILE WORKING ON THE COMPRESSOR WHILE IT'S UP IN THE AIR, LIKE ON A WOODEN POLE.

HINDGEDHOODSUPPORT.jpg

Click here to go to the Thunderbolt restoration page continued section